PRODUCTION
Production

Alfa Otomat Cel. Tic. and San. Ltd. Sti. is a family-run company which is located in Gebze industrial region (GEPOSB). Our company is equipped with latest technology machinery and produces between 2.00 mm -120.00 mm by cold drawn. Our products devided in to 3 groups: Free cutting steels, Transmission shafts and Carbon steels.

We can produce different types of profiles in order to meet customers demans.

Raw material for free cutting steel and carbon steel is imported from abroad, as warm material and for transmission shafts, it is supplied from local market in Turkey. Products are produced by cold drawn process and presented to customers. To begin the process of production, company's Managing Director plans the schedule and pass it to production director to apply. Available raw material has been controlled by production director (be noted that, we keep our ware house always full of required raw materials) after providing necessary raw materials, below steps are followed:

 

COLD DRAWING PROCESS FLOW CHART

               

RECIEVING RAW MATERIAL

Following a preset plan, analysis documents have been checked and raw materials have been stored in warehouse by personnel in charge.

 

If the raw materials do not include the defined qualifications and specifications, they will be sent back.

 

BLASTING AND FILTERING

EMISSION CENTER

To clean rust and scales off from the steel surface, the coils pass from this sand blast unit.

 

Coils get cleaned by the steel balls and passing into the production line for cold drawing process.

 

COLD DRAWING (2,00 mm-120, 00 mm)

Material enters to the machine and smeared with special oils for drawing. If the material get drawn for about 1.00 to 2.00 mm, it can be shaped as (round, hexagonal, square) with different dimensions.

 

The duration from the storage of raw materials to the end of the production, takes an average time between 20 to 80 minutes.

 

LENGTH CUTTING AND POLISHING

After finishing the stretching steps, rods are cut in 3 meter which is standard but this could be changed and even increase to 6 m, according to the customer demand.

 

The product will enter to the polishing stage While it is treated with anticorrosive oil.

 

CHAMFERING (OPTIONAL)

Chamfering will be applied on the head (tip) of every rod (Round, Hexagonal, Square) in this step.

 
 

PACKAGING

After chamfering process is completed, products will be packed and stored in related warehouse.

 
 

SHIPMENT

Packed goods will be brought with the help of a forklift or ceiling Crane to load on truck for delivery.